Paper & Pulp Industry
Specialised flow control solutions engineered for the unique challenges of pulp and paper production, from abrasive slurry handling to aggressive chemical environments and high-temperature processes.
Overview
Flow Control provides specialised solutions for the paper and pulp industry, addressing the unique challenges faced in converting wood and recycled fiber into finished paper products. Our equipment supports all aspects of pulp and paper production, from wood preparation and pulping to papermaking and finishing, helping mills maintain efficient, reliable operations in these demanding applications.
Pulp and paper processes create some of the most challenging environments for flow control equipment, combining abrasive slurries, corrosive chemicals, and high temperatures. Our paper industry solutions incorporate specialised materials, reinforced designs, and application-specific features that ensure dependable performance when handling pulp stock, process chemicals, and utility services essential to paper production.
We understand that in paper and pulp operations, equipment reliability directly impacts production continuity, product quality, and operational costs. Our flow control products are engineered to maximise uptime while minimising maintenance requirements, helping paper mills maintain continuous production and consistent quality in these capital-intensive facilities.
Our Paper Industry Expertise:
- Abrasion Resistance: We offer specialised valve designs with hardened materials, stellite facings, and erosion-resistant flow paths specifically engineered for handling abrasive pulp slurries with high fiber content.
- Chemical Compatibility: Our valves are available with appropriate alloys, linings, and coatings that provide superior resistance to the corrosive chemicals used in pulping, bleaching, and chemical recovery processes.
- Reliable Actuation: We provide robust actuators and control systems designed for the high-cycle operation, vibration, and environmental conditions found in paper mills, ensuring reliable valve operation.
- Precision Control: Our control valve designs deliver the accurate, stable regulation needed for optimal paper quality and process efficiency, with designs specifically suited for stock consistency control, chemical dosing, and steam regulation.
- Energy Efficiency: We offer flow control solutions that reduce pressure losses and optimise system performance, helping paper mills address the significant energy consumption inherent in pulp and paper production.
Flow Control has extensive experience serving the paper and pulp industry worldwide, with solutions deployed in applications ranging from traditional kraft pulping to recycled fiber processing and specialty paper production. Our team understands the critical nature of flow control in paper processes and the importance of reliable equipment in maintaining efficient, competitive operations.
Whether you’re developing a new paper mill project, upgrading existing systems, or addressing specific flow control challenges in current operations, our paper industry specialists can help you identify and implement the optimal solution for your application, ensuring improved reliability, enhanced quality, and reduced operational costs.
Key Challenges & Solutions
Abrasive Slurry Handling
Pulp processing involves highly abrasive slurries that can rapidly wear standard valves. Our specialised valve designs feature hardened materials and erosion-resistant features that extend service life in these challenging applications.
Corrosion Resistance
Paper and pulp processes utilise corrosive chemicals including chlorine compounds, caustic, and acids. We provide flow control equipment with appropriate corrosion-resistant materials and linings to withstand these aggressive media.
Reliability for Continuous Operation
Paper mills typically operate continuously, making equipment reliability critical. Our valves and actuators are designed for exceptional durability with features that minimise maintenance requirements and extend service intervals.
High Temperature Applications
Many paper mill processes involve high-temperature steam and liquids. Our valves incorporate appropriate materials and design features to maintain reliable performance in elevated temperature environments.
Energy Efficiency
Energy consumption is a major operational cost in pulp and paper production. Our flow control solutions are designed to minimise pressure losses and optimise system performance, reducing energy requirements and operational costs.
Pulp Digestion
Specialised valves for handling wood chips, chemicals, and high-temperature, high-pressure steam in the pulping process, designed to withstand harsh chemical environments.
Stock Preparation
Robust flow control equipment for managing pulp consistency, fiber refining, and additive mixing in the stock preparation area.
Bleaching Systems
Corrosion-resistant valves specifically designed for bleaching chemicals, including chlorine dioxide, hydrogen peroxide, and caustic solutions.
Paper Machine Systems
Precision flow control solutions for headbox feed, shower water systems, and other critical paper machine applications that affect paper quality.
Chemical Recovery
Specialised valves for the challenging environments of black liquor processing, lime kilns, and chemical recovery boilers essential to sustainable mill operation.
Water and Steam Systems
Comprehensive flow control for process water, effluent treatment, and steam systems that support various papermaking operations.
Sector’s
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