Manufacturing & Design

Custom engineering, design, and manufacturing services for specialised flow control components and systems.

Overview

Flow Control provides specialised manufacturing and design services for custom flow control components and systems. Our engineering team works closely with clients to develop innovative solutions for challenging applications where standard products may not be suitable or optimal.

We combine extensive industry experience with advanced design tools and manufacturing capabilities to create customised solutions that address specific operational requirements. Whether you need a unique valve configuration, specialised actuator system, or complete custom flow control assembly, our team can design and manufacture components that precisely meet your needs.

Our manufacturing and design services are particularly valuable for specialised applications with unique challenges, such as extreme operating conditions, space constraints, unusual media properties, or specific performance requirements. We excel at developing solutions that overcome these challenges while maintaining reliability, safety, and efficiency.

Our Design & Manufacturing Process:

  1. Requirements Analysis: We work with you to understand your specific needs, constraints, and performance expectations.
  2. Conceptual Design: Our engineers develop initial design concepts based on your requirements and our flow control expertise.
  3. Detailed Engineering: We create detailed technical designs, including specifications, materials selection, and manufacturing considerations.
  4. Design Review: Collaborative review of designs with your team to ensure alignment with requirements before proceeding to manufacturing.
  5. Prototyping (when needed): Development of prototypes for testing and validation of critical design elements.
  6. Precision Manufacturing: Production of components using advanced manufacturing techniques and rigorous quality control.
  7. Testing & Validation: Comprehensive testing to verify that manufactured components meet all specified requirements.
  8. Documentation & Support: Provision of detailed documentation and ongoing technical support for custom-manufactured products.

Our manufacturing capabilities include precision machining, welding, assembly, and testing of various flow control components. We work with a wide range of materials, including specialised alloys for corrosive environments, high-pressure applications, and extreme temperature conditions.

By partnering with Flow Control for custom manufacturing and design, you gain access to our specialised engineering expertise and manufacturing capabilities. This allows you to implement flow control solutions that are perfectly tailored to your specific operational needs, even in the most challenging applications.

Key Features

Custom Engineering Solutions

Tailored design and manufacturing services for specialised flow control applications that require non-standard solutions.

Advanced Design Tools

Utilisation of state-of-the-art CAD/CAM software and simulation tools to optimise designs before manufacturing.

Precision Manufacturing

High-precision manufacturing capabilities for producing components that meet exacting specifications and quality standards.

Material Expertise

Extensive knowledge of material properties and selection for challenging environments, including corrosive, high-pressure, and extreme temperature applications.

Comprehensive Testing

Rigorous testing procedures to verify that custom-manufactured components meet all performance requirements and quality standards.

Benefits

Tailored Solutions

Custom-designed components precisely matched to your specific operational requirements and challenges.

Improved Performance

Optimised designs that enhance efficiency, reliability, and longevity in your specific application.

Problem Resolution

Custom solutions for unique problems that cannot be addressed with standard off-the-shelf products.

Quality Assurance

Rigorous quality control throughout the design and manufacturing process ensures excellent product performance and longevity.

Technical Support

Ongoing engineering support for all custom-manufactured components throughout their service life.

Integrated Approach

Seamless coordination between design, manufacturing, and installation teams ensures solutions perform as intended.

Services

Explore our comprehensive range of services designed to meet your specific requirements.

Consultancy & Technical Advice

Expert consultancy and technical advice for flow control systems.

Actuator Service & Repair

Comprehensive actuator service and repair to ensure optimal performance.

Manufacturing & Design

Custom manufacturing and design for flow control solutions.

Documentation Packages

Comprehensive documentation packages for your flow control systems.

Installation & Turnkey Solutions

Complete installation and turnkey solutions for industrial applications.

On-site Commissioning & Servicing

On-site commissioning and servicing for industrial flow control systems.

Valve Automation

Advanced valve automation solutions for industrial applications.

Project Management

Professional project management for flow control installations.

Sectors

Explore our comprehensive range of sectors designed to meet your specific requirements.

Industrial Process

Solutions for industrial process control applications.

Power Generation

Solutions for power plants and energy generation facilities.

Water & Wastewater

Reliable components for water and wastewater treatment.

Paper & Pulp

Flow control solutions for paper and pulp manufacturing.

Mining

Specialised products and services for the mining industry.

Agriculture

Flow control solutions for agricultural applications.

Oil, Gas & Petrochemicals

Specialized solutions for oil, gas and petrochemical industries.

Corporate

Learn more about our corporate values, policies, and documentation.

Quality

Learn about our commitment to quality and our quality management systems.

Environmental

Explore our environmental initiatives and sustainability commitments.

Health & Safety

Discover our health and safety policies and procedures.

Corporate Documents

Access our corporate documents and certificates.